View from the store window to production.
View from the store window to production.
From Cool As A Moose looking at a window that looks down on production to where shirts are bring printed.
One row of printing and drying equipment is up and running. The second row is scheduled for delivery next month.
The office area has been occupied. Lighting has not been installed yet so the electricians will have to work around furniture.
Basement storage, still unpacking.
Artforms is in the house!
The first printing machine has been installed. The dryer is in the background. The second set of printing machines will be relocated to Brunswick after this first set is in production.
Production equipment is being moved in and assembled.
Office furniture being unpackaged and assembled.
Cabinets and appliances installed in the employee break room.
Ductwork for the production dryers in the basement. Equipment is scheduled to be delivered the second week of September.
View from the art department to the offices below.
View from the second floor conference room towards the office below.
View of Artforms offices looking towards the first floor office/conference room.
Finishing touches in the offices of Artforms.
The cable railings create wonderful shadows on the balcony wall.
The existing joists that remain have been painted and the lighting is almost completed in the production area.
Artforms has been mocking up the location of the printing equipment on the basement floor.
The view from Cool As A Moose retail, looking out to the production floor to see where and how your clothes are printed.
The production floor, lighting being installed.
The cables have been installed.
View from the balcony with new cables installed.
The office area has been sheetrocked.
The railing along the production area balcony has been installed. Cables will be installed later.
Kip Stone and Caroline Kurrus at the Brunswick Downtown Association breakfast in May, 2012.
Kip accepting an historic preservation award for the Town Hall Place / Cool As A Moose renovations.
These windows in the retail store allow customers to watch their clothing being printed for sale upstairs.
Basement production area, ductwork being installed.
Loading dock from the basement.
Basement storage area.
Corner office windows of the Production Manager’s office in the basement.
Production walls and ceiling have been painted.
Borrowed lite frames between the office and production area on the first floor.
Hanging gypsum board on the first floor ceiling. The second floor office needs a rated separation between the office and production area.
Office area with new windows, floor removed, and ductwork installed.
One of the few items to remain in this multi-phased renovation, the original store stairs of Grand City.
Ductwork lined up in the basement waiting to be installed.
Elevator wall framed out.
Kip Stone reviewing drawings.
The production area in the basement has a much better feel now that the floor has been opened up.
View from the employee break room, looking down onto production and to the windows in the Cool As A Moose retail store.
The plywood has been removed! View from the production area to the new skylights.
Another view of the second floor opening with the ductwork installed, to be a double-height space in the office.
Making great progress hanging gypsum board. The plywood is covering the large floor opening.
View from the future conference room and art department overlooking the offices below.
Ductwork being installed in the office area.
All of the elevator equipment has been delivered to the site.
The elevator shaft has been constructed.
Town Hall Place in the early morning light.
DMA came back out in November to check on phase 2. A little slow, things are happening again.
A little sun has come out and the leaves are happy. Grand opening is scheduled for the Saturday of Memorial Day weekend.
Curbing is being installed. The asphalt will be poured later this week and then the pavers will be installed over the subbase next week.
Granite curbing is being installed along the rear of the building. The new entrance has been installed, too.
Life is good side of the store.
After the ribbon cutting ceremony, the bronze plaque was unveiled by Mike Ouellet, general contractor, and David Matero.
Missy, the store manager, about the cut the ribbon in front of Brunswick council and chamber members.
Ribbon cutting ceremony.
Open for business.
The back exit has been completed, except for the cleaning.
Town Hall Place at night.
Herbie greeting visitors from the exterior.
Store opening is one full day away.
The merchandise is beginning to be highlighted.
Greg Day taking a break from aiming lights.
Greg Day aiming lights. Lights are a combination of halogen (for color rendition) and LED (efficiency) track-mounted fixtures.
Toilet room is almost completed.
The valance has been installed on the lights.
Furiously unpacking, folding, tagging, and shelving.
The Life is good sign is up.
Mike, the millworker, made a mockup of the light valance for the changing and toilet rooms.
Installing lights in the new canopy.
Mocking up the “Life is good” sign.
The mechanical units have been delivered.
The back stair has been opened up. Waiting for phase 2.
Denis from Perfect Signs has delivered the bronze plaque commemorating the original Town Hall Building located on this site until it was torn down in 1961. The plaque will be unveiled during the ribbon-cutting ceremony next week.
The store and future office exit is beginning to be bricked.
Nicole Pilgrim painting Herbie the Moose.
The metal deck has been removed in the office area. Diffused light will flood the offices.
The metal deck has been removed in the office area. Diffused light will flood the offices.
Looking through the borrowed lites from the retail to the future printing area.
Lights mounted to the storefront will highlight window displays.
The interior fit out of retail continues.
The morning light reflecting the Town Hall Place letters. The perforated metal helps to create a dynamic sign with static elements.
A combination of halogen and LED light fixtures are being installed throughout the retail area to achieve good color rendition and energy efficiency.
Shelving being installed in Cool As A Moose.
Cabinetry is being installed in the Life is good area. The windows (borrowed lites) from the store look out to the screen printing area in the basement.
View from below.
The precast concrete sills have been installed along the Maine Street windows, along with the sunshades.
Notice the quality of light from the skylights. The plywood is on the floor for staging but when this is removed the light will make it down to the basement.
The skylights being installed. These will bring daylight to the printing area in the basement.
The interior of Cool As A Moose with paint and flooring going down.
The Town Hall Place sign with lights.
The interior of Cool As A Moose is being primed.
The canopy frame is here. It is scheduled for installation soon.
The skylights are being installed above the future printing area. Part of the floor is covered by plywood to act as staging but eventually that and every other joist will be removed to bring light into the basement. The windows into the retail area will allow shoppers to watch their shirts being printed.
The upper part of the staging is down, unveiling half the building.
Sheetrock has been installed.
The sign behind the curtain.
John Lotfey (electrician), Jacques Santucci (Opus Consulting), and Karen Bushey (Cool As A Moose).
This UFO is acutally roof decking being removed for the skylights.
The architect and Jada looking at the finishes. Tracy Davis from Urban Dwellings (see photos below) chose a very nice palette of colors.
The existing roof membrane is being cut away for the installation of the skylight curb.
The roofers are replacing insulation with new insulation and a fully adhered EPDM roofing.
Denis from Perfect Signs holding one of the letters from Cool As A Moose.
A job meeting with Ouellet Associates and the owner, Kip Stone, in red.
The perimeter walls of the retail area have been sprayed insulated. This picture is also a good example of how the windows work, good light distribution and no glare.
The skylight frames have been constructed on the second floor. Once the roofers are ready, these will be carried out onto the roof. The glazing in the skylights are by Kalwall.
The retail framing is complete and the rough-in is well on its way.
Wall framing is set off the block so that spray insulation will create a thermal break between the block and metal studs. Note the Solera glazing on the upper windows.
Washing the brick of the debris from cutting in the windows. Once the precast concrete sills are installed, the windows will be sealed tight.
The aluminum sunshades are constructed as part of the Kawneer storefront system.
Windows along the south wall are being installed. The aluminium sunshades will help block direct light during the summer but allow solar heat gain during the winter. Above the sunshades, Solera glazing will diffuse and distribute daylight to the interior.
The first of the aluminum sunshades have been installed. This is the view from the interior.
More welding for additonal roof reinforcing. The roof needed to be upgraded to current code standards.
The storefront windows along Maine Street have been installed. The vision glass is in, but we are waiting for the Solera glass that will be installed in the upper panels. Solera glass will help diffuse and distribute light to the interior.
The last of the floor grinding at newly poured concrete.
The kickers have been installed. Waiting for the exterior canopy steel.
A section detail by the structural engineers, Casco Bay Engineering, of the front canopy.
The canopy beams will slide into these tabs.
These tabs are being installed at the location of the front canopy.
Kickers will be slotted into the tabs welded to the beam at the roof. These kickers will angle down to connect to the canopy steel so assist with the cantilever loads of the canopy.
The tabs for the canopy are being cut. This beam will be raised above and the kickers will be inserted into the tabs you see between the steel flanges (see kickers above).
STEEL AND BAR JOISTS ARE HERE! Now we can start building.
At the new entrance / exit being cut into the south wall, a copper pan was installed under the concrete and sloped to the exterior. Trying to alleviate the problem at the main entrance where water penetrated to the inside and rusted the structure.
Pouring concrete near the front entrance, above the resupported (rusty) beam.
Pouring concrete at the area of existing floor and metal deck that needed to be removed.
Maybe a little hard to see, the window height along Maine Street will be almost 2′ higher than the original storefront windows. These large steel braces anchored wood blocking that supported a fabric awning frame. Removing the bottom of the braces and wood blocking will bring in more natural daylight through our Solera glass above the sunshade system.
As you can see, rust has eaten a majority of the beam embedded in the foundation. A bent steel plate will be bolted through the foundation wall below and welded to the underside of this beam to provide new support.
Eric Dube from Casco Bay Engineering and Don Ouellet from Ouellet Associates inspecting a severely rusted beam to determine whether to replace it or restructure it.
It was the right time to renovate the old Grand City building. Concrete was removed at the front entrance to expose rotting metal deck and a steel beam. Now is the time to take care of this.
A mock up of the aluminum storefront window. To cover the edge of brick that has been cut, brake metal is wrapped around the edge. The storefront manufacturer has done a good job constructing this trim detail.
Remember that brick wall in poor condition? It has been rebuilt behind the curtain.
Staging and a protective structure for all the work that is beginning on the Maine Street facade.
Detail of a window opening. Note the old way of installing brick ties. Every 6 courses bricks were laid on a header course and mortared into the concrete block. The disadvantage to this system is there is no air space between the brick and block so the brick does not work as a rain screen. However, it has worked for over 50 years.
Protective boxes have been installed in the openings, but they will be reused when the windows arrive. The wood frames will remain as nailing blocks for the frames. Insulation will be filled beween the wood and concrete.
Many of the brick openings have been cut. The openings will have barriers until the windows arrive.
Light! The first of the brick openings along the south side of the building have been cut. What a way to end the year. Here’s to a great start to 2011.
The forms have been removed, water is still being pumped out below the pit. Once the waterproofing is installed and the hole is backfilled the water should not be an issue anymore.
This is what happens when only the window remains in place at the front. All the metal and flashing has been removed above the window. Water and ice are doing their own design work to our rendering. Storefront shop drawings have been approved and the aluminum windows and doors are being fabricated.
The elevator pit has been poured. Now that Kip can see it, he is thinking of turning it into a Jacuzzi. One might think the elevator button for this floor ‘P’ stands for Production, we all know it means “Pool.”
The elevator pit will be dug to 5′ below the slab. It has to be this wide to build the pit foundation walls.
The hose goes down to the basement. This is a really big vacuum cleaner.
The pump truck is pumping out dirt for the new elevator pit.
The front gable has been removed as specified for the “Town Hall Place” sign. It’s likely we will have to remove this wall and rebuild it because of the quality of the brick veneer structure.
The last of the cutting for the new lintels on the south facing brick wall. Once the lintels are in, the window openings can be cut out. The storefront windows and sunshade system have been approved and are on order.
The second-floor brick and block has been cut out for the installation of the lintels, and some are in. Also note the amount of concrete slab that has been removed. The metal decking remains as staging until the new windows are installed. Once the windows are in the metal deck will be removed to bring in light to the offices below.
The front gable wood panels have been removed. The quality of the brick was a surprise. We expected clean brick veneer, even the clamshell paneling was formed into the brick out of wood. We will be meeting masons on site to determine the next course of action.
South façade. Lintels are being installed from the interior so the wall does not need shoring or bracing.
View of the future screen printing room. Eventually, every other bar joist will be removed.
This is what happens when moisture is allowed to migrate inside. Just below the vestibule above, moisture and salt have combined to rust out the metal decking in this area. There are 3 or 4 places throughout the building where this has happened.
The existing vestibule has been removed.
To install plumbing under existing concrete slab, the slab and grade must be trenched. A sawcutting machine will cut the slab into manageable pieces.
Perimeter framing, the metal studs are set off the wall so that foam insulation can be sprayed behind the studs creating a thermal break between concrete block and metal. The ceiling in this area must be covered to create a fire rating between the production area and the second floor.
The old handicap lift is being removed piece by piece. You can just see Lance’s hard hat bottom left.
Photo of a railing mock-up. The railing will be surrounding the new floor opening down to the screen printing area. The railing must be see-through so that visitors to the retail store can watch their garments being printed.
Interior designer, Tracy Davis, Urban Dwellings, reviews finishes with Karen Bushey, Cool As A Moose, and Kip Stone (not in photo).
Wall framing has begun.
The new windows have been designed to fit within brick and block coursing so the work can be accomplished from the interior. The steel lintels will be installed before the concrete block and brick is removed.
Owner’s Rep, Dale Akeley, Architect David Matero, Electrical Engineer, Will Bennett and Electrician, John Lotfey reviewing the plans.
Shadows in the basement after removing existing flooring and allowing light in. One of the many images during demolition that you will not see again once construction begins.
Owner, Kip Stone, and the electrician looking on as Greg Day, DayMatero studio, reviews the lighting design.
Location of new openings in the exterior wall painted on the concrete block.
Concrete has been removed from this portion of the second floor. Metal deck remains because new windows will be cut out of the brick and concrete block wall and the contractor can still use the floor for staging.
All concrete and metal decking has been removed in this location. Every other bar joist will eventually be removed. Screenprinting will take place below, in the lower level. The removal of existing flooring will allow light into this space.
After the concrete slab is removed, the metal deck is welded off the bar joists.
Of the 40,000 sf of existing concrete floor, about 5,000 sf will be removed for multi-level spaces and light.
Serious demolition now. These walls were the old employee toilet rooms on the second floor.
The interior walls are either concrete block or, in this case, metal lath and plaster.
The dumpster arrives for the beginning of the easy demolition.
Existing stairs will be salvaged and relocated.
The main stair from the first floor to the basement with an old handicap lift.
View of the front entrance at the old Grand City.
Approved South Elevation with new storefront windows, diffused glazing, and sun shade system to allow natural, non-glare daylight into this 1960’s building.
Brunswick Village Review Board approved the proposed design of Town Hall Place as presented by David Matero, DayMatero studio, for the new home of Artforms and Cool As A Moose. Notice the removal of the gable, new canopy, new storefront and window shade system.
Town Hall Place road towards the Brunswick Fire Station. This brick wall faces south. Picture this façade with new windows.
The old Grand City department store on Maine Street in Brunswick, Maine. The 40,000 sf store and restaurant in the heart of downtown Brunswick went on the market in 2009 and was purchased in early 2010 by Kip Stone, owner of Cool as a Moose and Artforms.